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Aggregate FIBCs

Safe and Cost-Effective Packaging Soluiton for Shipping Building Supplies

FPS's range of aggregate FIBCs offers safe packaging solutions for transportation of bulk aggregates such as sand, stone and gravel.

Aggregate FIBCs
Aggregate FIBCs

Product Benefits

Cost-Effective and Reliable Containers for Shipping Building Supplies
  • Reduces the repetitive strain and risk of handling smaller containers.
  • Eliminates the need for manual handling or dumping off bulk containers on the ground at the final destination.
  • Provides branding opportunities by means of customer-specified color fabrics and printed brandmarks (of up to six colours).

Product Features and Options

  • Tunnel FIBC with Corner Loop: Construction provides two lifting options.
  • Corner Loop FIBC: Tailored and sized to meet your specific requirements and is also suited for most applications.
  • Safe Working Load: UV-stabilised FIBCs are designed to carry loads of up to 1,000 kg (2,205 lbs) with a 5:1 or a 6:1 safety factor.

 

Aggregate FIBCs Diagram

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FPS UN FIBCs

Safe handling and transportation for hazardous goods

The transportation of hazardous products is regulated within a framework established by the United Nations (UN) Subcommittee of Experts on the Transport of Dangerous Goods.

When you work with FPS you’re leveraging a team that ensures your UN FIBCs have been designed, tested, and manufactured within full adherence to these UN regulations for safe handling and transportation for hazardous goods.

FPS's UN Test Laboratories are certificated independentely to conduct tests in accordance with the UN dangerous goods regulations.

UN FIBCs tests performed at FPS laboratories

Typical test performed at FPS laboratories are:  Top Lift, Drop, Topple, Righting, Stacking and Tear Test.

UN FIBCs Testing
UN FIBCs Testing
UN FIBCs Testing

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MapGuard

Prevents Product Deterioration through MAP Technology

MAPGuard enables control and extension of products’ shelf life, ultimately protecting the commercial value of products in the food and chemical sectors.

Outstanding MAP capabilities while delivering FPS's quality and technical know-how.

Modified Atmosphere Packaging (MAP) is a technology that allows producers and distributors to slow the deterioration of perishable products, having as a result the extension of their shelf-life.

Step 1:

MAPGuard is filled with product and is full of oxygen inside

 

Step 2:

Vacuuming Process

 

 

Step 3:

Gas flushing Process

 

 

Step 4:

MAP Process Complete

 

 

Why Mapguard image

Benefits

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Product Shelf Life Control and Extension

Based on the extensive research conducted by FPS’s R&D, MAPGuard was designed to work with a variety of special liners. During the design phase and selection process of the liners, very strict testing was performed to determine MAPGuard’s specifications.

MAP In Large Volume

MAPGuard brings the benefits of MAP technology to the world of Flexible Intermediate Bulk Packaging (up to 396 gallons / 1,500 litres in capacity), consequently offering cost savings to customers via economy of scale.

 

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Industry Leading MAP FIBC Quality Standard

  • The MAPGuard FIBC was launched after undergoing the most rigorous quality testing in the industry, which proved that its design, materials and processes are up to par, enabling containment and protection of valuable customer products stored and transported inside.
  • Reliability and know-how data gathered by FPS during MAPGuard’s development and launch phases, offers the highest quality assurance to customers who are planning to utilise the MAPGuard technology.

One-Stop Shop MAP Solution

The MAPGuard FIBC is the focus of FPS’s MAP solution. A series of accessories have been pre-selected for it, creating a system that works seamlessly and extends a “one-stop-shop” offer to customers interested in a full MAP option, which simplifies their purchase and after-sale experiences.

 

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Best-In-Class MAP Speed Process

MAPGuard was designed to operate with a rapid gas and vacuum system, ultimately enabling customers to perform swift gas and/or vacuum functions, which rapidly modify MAPGuard’s internal atmosphere, resulting in reduced operating costs.

*The time advantage between MAPGuard and other gas and vacuum systems may vary depending on the product, the gas and vacuum protocol used and other variables.

**If required by the customer, the MAPGuard FIBC can operate with third-party gas and vacuum systems.

 

Reliable and Hazard-Free MAP Process

The MAPGuard system allows the user to perform internal FIBC gas and/or vacuum functions, in a simple, consistent and reliable manner. Even with a basic level of training, the operator can carry out the process, resulting in consistent, efficient and high-quality production results.

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Safe and Easy-to-Use Test Point

  • The MAPGuard system allows users to measure FIBC’s internal atmospheric conditions while protecting the integrity of the liner via dedicated atmospheric test point, ultimately resulting in a reliable and easy-to-use test method and product shelf life control.
  • MAPGuard’s atmospheric test point allows users to monitor FIBC’s internal atmospheric conditions with industry standard equipment instead of costly, special equipment.

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FIBCs with Liners

FPS provides FIBCs with customized Inner Liners to enable additional containment of products.

Should your product application require electrostatic protection, FPS provides a complete portfolio FIBCs with liner materials. Whether you are using Type B, C or D FIBC we have a liner to match.

FIBCs with Liners

Benefits of FIBCs with Liners

Contain product/ guard integrity

Control aromas inside out/outside in

Protect from moisture/keep dry

Enhance outer package

Control & prevent air & gas migration

Shield against electrostatic build up

Protect from oxygen/ increase shelf life

Protect from leakage for liquids & semi solids

FIBCs with Liners

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Formstable FIBCs

Stability and optimal utilization of space

The unique but simple FIBC construction helps to prevent deformation of the bag and ensures that the FIBC retains its square or rectangular shape during transportation and storage.

Formstable FIBCs

Main benefits of Formstable FIBCs

  • Optimized transport loading, up to 30% more volume
  • Improved space utilization during warehouse storage
  • Enhanced stability during stacking, transportation and handling, thereby enhancing the safety within the immediate environment of the FIBC
  • Lower freight costs, less pallets, and fewer FIBCs
Formstable FIBCs Top

 

30% more volume

Optimized transport loading with up to 30% more volume for your product. Can be packed efficient in an ISO container or truck to avoid valuable lost load space.

Formstable baffle solutions

 
 
 
 
 
 
 
 
 
The Inner- circle construction prevents the side panels from excessive expansion.

Formstable FIBCs Diagram

3 types of baffle solutions

Standard Baffle

Woven polypropylene panels with strategically located windows to allow the free flow of product during the fill and discharge.

Net Baffle

The Net Baffle format, consists of  a continuous polypropylene yarn.  This design allows an increased  flow of product.

Formstable Liner Solutions

Designed to reduce transportation costs, this solution is ideal for high shelf systems and automated warehouses.

Formstable FIBCs Filled
Formstable FIBCs Filled Angle 2

Formstable FIBCs truck and container loading

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Standard FIBCs

Safe packaging solutions for semi-bulk applications

Our extensive range of Standard FIBCs serve a wide variety of dry bulk handling applications, providing you with safe and sturdy semi-bulk packaging solutions. Whether you are handling powder, granular, or flake products,  Standard FIBCs provide product containment and protect against hazards such as moisture and electrostatics.

Standard FIBCs

We specify Standard FIBCs to you unique situation, please find below a selection of main attributes.

Standard FIBCs Loop design & Fabrics

Corner Loop

Tailored and sized to suit your specific requirement. Optimize efficiency. Suitable for most handling applications
 

Cross-Corner Loop

The classic design for Circular Woven FIBCs without corner seam. Promotes quick handling and container shipping optimization

Standard FIBCs Diagram

Fabrics

Flat woven fabric

Excellent choice for a variety of products.

It is a very popular design for dense products.

Circular woven fabric

Ideal option for fine materials. Its construction eliminates side seams resulting in improved sift and moisture protection.

High variety of standard fabric colors and thicknesses is available. Tailored options are possible for your specific requirements.

Measurements and Volumes

4-Loop FIBCs can be designed and produced in different sizes and configurations to meet your specific customer needs.

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Safety Factor (SF) according to ISO 21898:2004

Single Trip

FIBCs that are designed and intended for a single fill / use. They can be handled multiple times but not re-filled or re-used. Single trip FIBCs are tested to a 5:1 safety factor.

Multi Trip

FIBCs that are designed and intended to be used for a limited number of trips. It is therefore critical that all used FIBCs are re-inspected prior to re-filling to ensure that no damage has occurred during use.

  • Multi trip FIBCs with 6:1 safety factor, cannot be structurally repaired
  • Multi trip FIBCs with 8:1 safety factor, may be structurally repairable in some cases.
Safe Working Load

FIBCs can be designed to safely carry loads ranging from 250 to 3000 kg.

Selection of main attributes

  • Filling and Discharging options: Enable ease of filling and discharging depending on filling product and machinery. We have a full suite of solutions available.
  • Closures and Accessories: FIBC spouts can be closed with a variety of folding methods and closure materials, including ties, B-lock, Velcro or remote
  • Stitching and Dustproof options: We offer an extensive range of seam types to ensure best compatibility with your product application. Specifically for fine powders and free flowing materials we offer seam enhancements to prevent leakage.
  • Static Protective FIBCs (Type B,C,D): Some FIBC applications occur in potentially hazardous explosive atmospheres. As filling and Discharging creates static electricity and/or fine powders with low minimum ignition levels can create combustible dust clouds within the bag and surrounding environment. Therefore, it is critical to select the right FIBC type according to risk level. FPS FIBCs are designed and constructed to ensure they are compatible with the environment and application in which they are used. Full compliance with international standards for electrostatic classification of FIBCs (IEC 61340-4-4).

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